Orthopedic · Medical Device · Defense · Industrial

Precision Manufacturing From
Prototype to Production

Machining, assembly, inspection, and documentation under one roof, by the same team. From 25-unit specialized runs through 10,000-unit production batches.

A quality system you can audit

Our Quality Management System is fully audited and documented. Every component traceable from raw material through finished part. Inspection on CMM and Vision systems. Full first-article reports. Documentation to your regulatory standards.

Full-service precision manufacturing, in-house. 
One team. End-to-end accountability.

Advanced Machining Technologies

  • Full in-house machining range: up to 5-axis milling, turning, screw machining up to 10-axis, Wire EDM, laser welding and marking
  • Tight tolerances on orthopedic-grade materials including stainless steel, titanium, and medical-grade alloys

Every step performed in our shop, by the same team. No hand-offs.

Complex Assembly

  • Component machining through final assembly under one roof
  • Multi-part orthopedic systems and instrumentation built to spec, with traceability at every stage

From parts to finished, audit-ready assemblies. One team accountable end-to-end.

Rigorous Inspection Processes

  • CMM and Vision systems for dimensional and visual verification on every program
  • ISO 13485 audited quality management with first-article reports and full traceability documentation

From parts to finished, audit-ready assemblies. One team accountable end-to-end.

Small Batch
Capability

Flexible volumes for all programs. From 25-unit specialized runs through 10,000-unit production batches. Consistent quality and attention at every scale.

Precision machining and assembly in high-quality materials

Stainless Steel

Titanium

Aluminum

Nylon and special plastics

Carbon Fiber

Cobalt chrome

See the full capabilities

No hand-offs is not a promise. It is an equipment list.

State-of-the-art manufacturing and testing equipment for the most complex design requirements. Comprehensive precision machining for leading OEMs and second-tier manufacturers, with three certified welders on staff.

11

HAAS milling centers, two of them 5-axis

5

Swiss turning centers with bar feeders

2

Fanuc Robocut Wire EDM machines

1

Orotig EVO 100 laser welder

2

TYKMA fiber laser markers

2

Brown & Sharpe automatic CMMs

Implant components, dual-use defense parts, specialized industrial work. One quality system behind all of it.

Orthopedic OEMs

Implant components, instrumentation, and complex assemblies. Full lifecycle from prototype through production. Spine, Trauma, Orthopedics, and General procedures.

Medical Device Manufacturers

ISO 13485 certified production with documentation for FDA submissions. Clean material handling and sterilization-ready protocols.

Defense and 
Industrial Partners

ITAR-registered manufacturing for dual-use components and specialized industrial applications. Controlled materials handling.

Founder-led.
Engineering-driven.

We work to your specifications, with full traceability and documentation, in a quality-managed environment audited against ISO 13485, FDA, GMP, and ITAR standards. Based in New Bedford, Massachusetts. The team you meet today is the team you'll work with five years from now.

From first call to finished part.

1

Quote

A knowledgeable customer service representative takes your order, inputs it into our ERP system, and provides a quote in a timely manner.

2

Order and Traveler

Once accepted, we allocate the material and produce a fully bar-coded process traveler and work instruction.

3

Build

Our machinists and programmers establish a process to manufacture to stringent specifications, completely traceable and documented, on a delivery schedule that meets your needs.

“Our business was challenged with a major backorder and lead time constraint and we needed to find a reliable contract manufacturer that could deliver product on-time. The Five Star team understood our concerns during our first meeting and has proven to be an A+ supplier of medical devices for us since. Having a contract manufacturer like Five Star is the reason why our business can pivot quickly with ever-changing customer demand.”
Austin Leggett
Product Operations Director
Innomed, Inc.

Ready to talk?

Schedule a
15-minute call

Or reach out directly:
David Cabral, President
Office:
774.206.8711

Toll-free: 877.59.5STAR
163 Samuel Barnet Blvd,
New Bedford, MA 02745

Contact Us